Users can operate and monitor the performance of Nitrogen Generator For Pharmaceutical efficiently and safely through a series of detailed and systematic steps to ensure that they play the best role in the pharmaceutical process.
Ensure that the nitrogen generator is placed in a well-ventilated environment without corrosive gases and dust, away from fire and heat sources. Check whether the power cord is intact, whether the voltage meets the equipment requirements, and ensure good grounding to avoid electrical safety problems. Check whether the filter (such as activated carbon filter, molecular sieve, etc.) needs to be replaced, and whether the water level and water quality in the water tank meet the standards, and pre-treat or replace it if necessary. Regularly calibrate instruments such as flow meters and pressure gauges to ensure their accuracy.
First turn on the power, then turn on the switch on the control panel, and wait for the system self-test to complete. According to production needs, set the required nitrogen purity, flow rate, pressure and other parameters through the touch screen or control panel. After starting, let the nitrogen generator run for a period of time (usually a few minutes to a few hours) to achieve a stable working state.
Use high-quality, leak-free pipes and joints to connect the nitrogen generator to the equipment to ensure tightness. According to the specific needs of the equipment used, the nitrogen output is adjusted through the flow meter to avoid waste and safety hazards. Turn on the monitoring functions of the nitrogen generator, such as online purity monitoring and flow monitoring, to grasp the quality of nitrogen in real time.
Use the built-in or external purity analyzer to monitor the purity of nitrogen in real time to ensure compliance with pharmaceutical standards. Regularly check and record changes in flow and pressure to promptly identify and solve potential problems. Set alarm thresholds. When the purity, flow or pressure exceeds the set range, the alarm will be automatically triggered and the corresponding corrective measures will be taken.
Regularly clean and disinfect the nitrogen generator and its accessories to prevent microbial contamination. According to the frequency of use and the manufacturer's recommendations, regularly replace consumables such as filters and molecular sieves to keep the system running efficiently. Perform a comprehensive performance evaluation at least once a year, including purity testing, flow calibration, etc., to ensure that the equipment meets production requirements.
Record the time, content and results of each operation, maintenance and troubleshooting for easy traceability and analysis. Regularly analyze operating data to identify trends and anomalies to provide a basis for preventive maintenance.
Operators need to wear appropriate personal protective equipment, such as protective clothing, gloves, goggles, etc. Ensure electrical connections are correct to avoid the risk of electric shock. Develop emergency plans, including response measures for emergencies such as gas leaks and fires, and conduct emergency drills regularly.